A small concrete batch plant is used to manufacture small volumes of concrete without requiring a large amount of space for operation. The concrete is mixed mechanically and intensively to ensure high-quality final results on various construction projects. When compared to larger concrete batch plants, small models are generally more popular for rural construction work. The key when investing in any type of concrete production machinery is to ensure you choose a manufacturer that offers high-performance machines.
Small Concrete Batch Plants Components
There are five main systems in a typical small concrete batching plant for sale:
1. Mixing System
The mixing machine is arguably the most important component in a concrete plant. A common design is a twin shaft concrete mixers. However, planetary concrete mixers are often selected because they have no dead mixing angles and since the shaft is vertical as opposed to horizontal, materials are mixed more uniformly.
2. Material Storage System
Different raw materials needed for concrete manufacturing require different storage systems. Aggregates are generally stored in open vented hoppers, while cement powder is stored in a dedicated cement silo with dust filtering mechanisms. The additives meanwhile are stored in fully-sealed steel containers.
3. Material Conveying system
The material conveying systems is responsible for transporting aggregates, cement power, water, and additives from the storage hoppers to the weighing system to the central mixing machine. A screw conveyor is typically used to transport the cement powder, while pumps are used to transport liquid additives and water. Get more details here.
4. Material Weighing System
For the highest quality cement, all the raw materials need a dedicated weighing hopper. Electronic digital scales are needed for weighing powder, additives, and water, while aggregates can be weighed using accumulative weighing batches.
5. Electrical Control System
You can find concrete batch plants for sale with fully automatic control systems, semi-automatic control systems, and manual control systems. A concrete batch plant for sale with a fully automatic control system will have a central PLC computer system and dozens of sensors throughout the plant. At any time, operators can see a digital visual display of the plant’s status. Meanwhile, a plant with a semi-automatic control system will require more manual observation and input from workers and is less visual. Semi-automatic and manual control models have the benefits of being much less expensive.
Benefits Of Small Concrete Batch Plants
Here are a few of the benefits you can expect when you buy a plant from a top-rated concrete batch plant manufacturer:
• Smaller land occupation requirements
• Enhanced environmental pollution protection systems
• Low noise and better energy efficiency
• Reliable performance and long service lifespan
• Easy operation procedure
• Excellent after-sales services, including technical support from in-house expert engineers
It’s important to note that there are dozens of manufacturers and vendors in the concrete batch plant industry. This means if you are planning to invest in a plant for your construction firm, you need to research sellers throughout before placing an order. You want to be sure you are purchasing a high-quality portable batching plant from a trusted supplier.